Simulated Die Casting

Simulated Die Casting, Acu-Cast® Process

Simulated die casting is a metalworking casting process. 3Dproparts uses precision SLA patterns as the master for all of its simulated die castings, after which a production rate of 1–10 units/hr-mold is achieved. Parts that are typically made by simulated die casting are lock components, gears, valves, fittings, tooling, and ornaments.

Simulated die casting is used when an excellent surface finish and good dimensional accuracy is required. Because the simulate die has a low thermal conductivity and heat capacity the metal cools more slowly than in a sand mold, which allows the metal to fill thin cross-sections. This results in a near net shape casting, which can be a cost advantage on complex parts. It also produces minimal scrap material.